Aggregates — Worked Examples

These examples connect representative sampling and laboratory measurements to concrete/asphalt proportioning and acceptance decisions. Calculations use the moisture and mass bases stated in each problem.

Example 1 — Check mass closure in a sieve analysis

A dry fine-aggregate test portion has an initial mass of 500.0 g500.0\text{ g}. The masses retained on the sieves and pan are 10, 55, 110, 100, 120, 85, and 20 g. Verify mass closure before calculating gradation.

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Example 2 — Fineness modulus of fine aggregate

For the same 500 g500\text{ g} sample, masses retained are: No. 4 = 10 g, No. 8 = 55 g, No. 16 = 110 g, No. 30 = 100 g, No. 50 = 120 g, No. 100 = 85 g, pan = 20 g. Determine the fineness modulus using cumulative percentages retained on No. 4 through No. 100.

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Example 3 — Coarse-aggregate bulk and apparent relative density

A coarse aggregate has oven-dry mass in air A=3250 gA=3250\text{ g}, SSD mass in air B=3300 gB=3300\text{ g}, and saturated apparent mass in water C=2080 gC=2080\text{ g}. Determine bulk dry, bulk SSD, apparent relative density, and absorption.

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Example 4 — Wet aggregate batch mass and free water

A concrete mixture requires 1000 kg1000\text{ kg} of coarse aggregate at SSD. Aggregate absorption is 0.80% and measured total moisture is 2.80%, both on an oven-dry basis. Determine wet batch mass and free water above SSD.

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Example 5 — Aggregate below SSD and water demand

A mixture requires 800 kg800\text{ kg} SSD fine aggregate. Absorption is 1.5%, but the stockpile total moisture is only 0.5% on an OD basis. Determine the wet scale mass and the additional water needed for the aggregate to reach SSD during mixing.

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Example 6 — Two-source aggregate blending on one sieve

Aggregate A has 15% passing the 9.5 mm sieve and Aggregate B has 95% passing. A preliminary blend target is 55% passing on that sieve. Determine the required mass fractions for this single-sieve constraint.

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Example 7 — Interpret Los Angeles abrasion results

Two coarse-aggregate sources are tested by the same specified Los Angeles abrasion procedure. Source X reports 21% loss and Source Y reports 38% loss. Explain what can be concluded without inventing an acceptance limit.

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Example 8 — Diagnose a nonrepresentative stockpile sample

A technician collects a single bucket of fine aggregate from the clean, dry top of a large stockpile after rain. The laboratory result shows 1.0% moisture, but concrete production later exhibits large slump and yield variation. Diagnose the sampling problem.

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