Simple Stresses — Worked Examples

These examples progress from direct stress calculations to sizing and safety checks. Use a consistent sign convention and keep force and area units compatible.

1. Axial Stress in a Rectangular Tie

A steel tie with a net area of 600 mm2600\text{ mm}^2 carries a tensile force of 120 kN120\text{ kN}. Determine the average normal stress.

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2. Axial Stress in a Circular Rod

A circular rod with diameter 20 mm20\text{ mm} carries 50 kN50\text{ kN} in tension. Determine the average normal stress.

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3. Bolt in Double Shear

A 16 mm16\text{ mm} diameter bolt transfers a 40 kN40\text{ kN} load through two effective shear planes. Determine the average shear stress in the bolt.

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4. Bearing Stress at a Bolt Hole

A 20 mm20\text{ mm} bolt transfers 60 kN60\text{ kN} through a plate 12 mm12\text{ mm} thick. Determine the average bearing stress in the plate.

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5. Net-Section Stress through a Bolt Hole

A plate is 100 mm100\text{ mm} wide and 10 mm10\text{ mm} thick with one 20 mm20\text{ mm} diameter hole across the critical section. It carries 120 kN120\text{ kN} in tension. Determine the average net-section stress.

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6. Fully Restrained Thermal Stress

A steel member is fully restrained against axial expansion. Take E=200 GPaE=200\text{ GPa}, α=12×10−6/∘C\alpha=12\times10^{-6}/{}^\circ\text{C}, and a temperature increase of 40∘C40{}^\circ\text{C}. Determine the thermal stress.

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7. Allowable Stress and Allowable Load

A steel member has a yield strength of 250 MPa250\text{ MPa} and is checked using a factor of safety of 1.671.67. If its area is 1200 mm21200\text{ mm}^2, determine the allowable stress and corresponding axial load.

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8. Bolt Diameter Governed by Shear or Bearing

A single bolt transfers 50 kN50\text{ kN}. The allowable bolt shear stress is 100 MPa100\text{ MPa}. The connected plate is 10 mm10\text{ mm} thick with allowable bearing stress 150 MPa150\text{ MPa}. Determine the minimum bolt diameter from both checks.

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9. Effect of Increasing Rod Radius

A circular rod carries a fixed axial load. Its radius is doubled while the load remains unchanged. Determine the ratio of the new average normal stress to the original stress.

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10. Connection Check with Two Limit States

A 20 mm20\text{ mm} bolt in single shear connects a 14 mm14\text{ mm} plate. The applied load is 45 kN45\text{ kN}. Check the bolt against an allowable shear stress of 120 MPa120\text{ MPa} and the plate against an allowable bearing stress of 180 MPa180\text{ MPa}.

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