Torsion — Worked Examples

These examples use the elastic circular-shaft torsion model. Torque signs must remain consistent when segments or restraints are combined.

1. Maximum Shear Stress in a Solid Shaft

A solid shaft with diameter 40 mm40\text{ mm} carries T=500 N⋅mT=500\text{ N}\cdot\text{m}. Determine maximum torsional shear stress.

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2. Hollow-Shaft Stress Distribution

A hollow shaft has D=60 mmD=60\text{ mm}, d=40 mmd=40\text{ mm}, and carries 1.50 kN⋅m1.50\text{ kN}\cdot\text{m}. Determine shear stress at the outer and inner surfaces.

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3. Angle of Twist of a Solid Steel Shaft

A 50 mm50\text{ mm} diameter steel shaft is 2.00 m2.00\text{ m} long and carries 1.00 kN⋅m1.00\text{ kN}\cdot\text{m}. Take G=80 GPaG=80\text{ GPa}. Determine the elastic twist.

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4. Shaft Diameter from Allowable Shear Stress

A solid shaft must carry 800 N⋅m800\text{ N}\cdot\text{m} while keeping τmax⁡≤50 MPa\tau_{\max}\le50\text{ MPa}. Determine the theoretical minimum diameter.

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5. Torque from Power and Speed

A shaft transmits 60 kW60\text{ kW} at 600 rpm600\text{ rpm}. Determine the torque.

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6. Diameter Sensitivity of Solid-Shaft Stress

Two solid shafts carry the same torque. Shaft B has diameter 50 mm50\text{ mm} while Shaft A has diameter 40 mm40\text{ mm}. Find τB/τA\tau_B/\tau_A.

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7. Twist of Two Shaft Segments in Series

Two steel shaft segments carry the same torque T=600 N⋅mT=600\text{ N}\cdot\text{m}. Segment 1 has L1=1.0 mL_1=1.0\text{ m} and J1=5.0×105 mm4J_1=5.0\times10^5\text{ mm}^4; Segment 2 has L2=1.5 mL_2=1.5\text{ m} and J2=8.0×105 mm4J_2=8.0\times10^5\text{ mm}^4. Take G=80 GPaG=80\text{ GPa}. Determine total twist.

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8. Strength versus Stiffness Check

A shaft satisfies its allowable shear-stress limit but twists 3.0∘3.0^\circ over a machine span where the service limit is 1.0∘1.0^\circ. Is the shaft acceptable under the stated criteria?

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9. Fixed-Fixed Shaft with a Junction Torque

A uniform shaft is fixed at both ends. A torque of 9.0 kN⋅m9.0\text{ kN}\cdot\text{m} is applied at a junction located 1.0 m1.0\text{ m} from the left support and 2.0 m2.0\text{ m} from the right support. The shaft has constant GJGJ. Determine the reaction-torque magnitudes.

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10. Effect of Doubling Rotational Speed at Fixed Power

A machine transmits constant mechanical power. Its shaft speed doubles while power remains unchanged. Determine the ratio of new torque to original torque.

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